Reducing X90 mobile controller inrush current

I am driving a B&R X90 mobile controller from an Orion XS1400. The inrush current to the X90 (about 11A) is tripping the 12V voltage output of the XS1400.

is there a way to reduce the inrush current of the X90?

Thanks

Moderator note: combined two posts for readability

Hello,

I am not sure how the system architecture looks like, can you please clarify?

The maximum inrush current is 5A for the CPU & 10A for each IO supply (number depends on which X90 you are using)
Therefore, a total inrush current of 11A can be normal depending on your usage of the outputs.

As far as I see the Orion XS1400 can supply up to 50A, correct?
Please describe the issue in more detail, especially the architecture & the configured IOs.

Hi

Currently there are no I/O connected out from the X90 - so only internal inrush is happening

the architecture is as the image above

we power all voltage rails - and only when powering the enable signal - the Orion XS1400 drops the output voltage and the X90 restarts

so it goes to a reboot cycle forever

Hello,

what does the logger say, can you please provide a system dump?
Is the Orion XS1400 suitable as a power supply? As far as I see it’s intended to be a battery charger.

Please also try to only connect the pins X1.A.K3, X1.A.L2 & X1.A.C3.

connecting only F10,F15 and F17 - the X90 boot and stays up

adding any of fuses F12,F13 F20 or F16 - the unit will boot again and again.

one note - I have connected X1.A - C3 via F17 to the main power rail due to number of fuse limit.

I am only using these I/Os (colored) in X1.A and not more than that - so if we can avoid any IO fuse - or can reduce the inrush - please let me know

I have this configuration:

position article no.
Mainboard X90CP174.48-00
Optionboard_1 X90IF720.04-00
Optionboard_2 X90RO440.05-00
Optionboard_3 X90RO440.05-00
Optionboard_4 X90AO410.08-00

question: if we leave only the main board and the CAN expansion - would the inrush be much lower?

Moderator note: combined two posts for readability

this image was taken from another person seen the same issue when trying to power X90 from XS1400…

Hi guy,

the help is quite clear: Technical data

image

This is not a big problem using truck batteries, so when using power supplies the following is recommended:

Inrush current

If the X90 mobile system is supplied with power from a power supply unit instead of a battery,

it is important to ensure sufficient support capacity of ≥ 4700 µF.

Using a battery charger to supply the X90 module is not an intended use case.

Kind regards,

Christian

Orion XS1400 has two modes- power supply and charger

we use the power supply mode and not the charger

do you have a recommendation for external capacitor that can feed the inrush?