Problem with B&R X20 BC0083

[Gatra_Barlian]

Hi everyone

I have problem on my machine relate with B&R X20 system

This is my first time I handle B&R, the problems are X20 BC0083 blinking on SE (red) and X20 PS9400 on r indicator go red and then green again at same time

And it happen at randomly

I already replace X20 BC0083 card + backplane, X20 PS9400+ backplane, the input voltage range 23.5-24 VDC

Can you help me what happen on my problem and how to solve this?

Thank you

[stephan.stricker (Stephan)]

Hi Gatra,
it’s hard to say what the issue is from just the lights. It looks like both modules go into pre-operational. Maybe there is an issue with your Powerlink cable.

• Is this a new problem, did the machine work before?
• What is the frequency of the issue?
• How do you fix the issue when it occurs?

Try to open the diagnostic interface from the PLC. Enter the IP of the PLC in a web browser followed by /sdm. (like this http://192.168.1.44/sdm/)

Stephan

[Gatra_Barlian]

Hi stephan

Thanks for the respon

The answer for your question

1. Yes this is new problem for us, the machine running correctly before
2. Now happen when machine run 1-3 minutes and then alarm occur
3. For general just reset the alarm on hmi, machine run again until after 1-3 minutes it will blinking again

I’ve done to separate the power for XB link and I/O like on manual book X20 PS9400, try to make sure the input voltage upper 23.5 vdc when running too but still blinking on card

I check on hmi when alarm occur, no fault on hardware tree, still normal

[stephan.stricker (Stephan)]

Try to increase the voltage to 25V on the power supply. In the image above there should be a tab “Logger” next to Motion. Can you take a look what it says on that page.

Stephan

[Gatra_Barlian]

Ok now we set on 24.5 vdc

Logger page just like this, how to read it?

Thanks

[stephan.stricker (Stephan)]

Click on View or Upload and then open it in a text editor

[muehlauer (Florian Muehlauer)]

Hello,

maybe there are some timing issues or collisions on the bus.
There are some diagnosis I/O datapoints in the I/O mappfing of the PLK IF card and the X20BC0083:
PLK IF:

X20BC0083:

Just enable the monitor mode and tell us the values. Maybe this will get us further.

Best regards,
Florian

[marcusbnr (Marcus Mangel)]

Hi @Gatra_Barlian were you able to find a solution to your problem? If so, please mark the answer that helped you the most to aid others that may come across this thread in the future.

[waldemar.salzsehler]

Try to change the Powerlink Cable

[kovarj (Jaroslav Kovar)]

Couple of suggestions was provided, close for now. please update us with your findings